The Product Roundup is a showcase of some of the best products and technologies the thermal-processing industry has to offer. Industrial Heating has rounded up these advanced, energy-efficient and cost-effective items in one special section for easy reference.
Posted December 8, 2015
The Product Roundup is a showcase of some of the best products and technologies the thermal-processing industry has to offer. Industrial Heating has rounded up these advanced, energy-efficient and cost-effective items in one special section for easy reference.
Induction Heaters
Across International offers a complete line of all solid state energy-saving induction heaters for various purposes. High-frequency induction heaters are good for powder, small parts and surface heating, as well as heating from a distance with high efficiency. Mid-frequency induction heaters are good for heating, melting and surface heating mid-sized parts. Low-frequency induction heaters are designed for heating large-sized parts.
Ajax TOCCO induction heat-treating systems are being used successfully throughout the world for hardening, annealing, stress relieving, tempering, brazing, bonding, shrink fitting and many other processes requiring fast, efficient, economical heating. These processes are being applied to virtually any shape of part ranging in size from fractions of an inch to substantial lengths and diameters.
For more than 40 years, Applied Test Systems (ATS) has been a leading manufacturer of process heating and material testing equipment. Our process heating equipment services a wide variety of applications, including but not limited to laboratory, pilot plant and full-scale production processes. Additionally, ATS manufactures universal test machines and equipment expressly designed for creep/stress, burst, sealant and asphalt testing.
All Inclusive for Combustion
What you see here is the essence of universality. Perfect for whenever you require a direct-acting 2/2-way solenoid valve for combustion built specifically for oil burners; powerful enough to work with hot oil; conformed to the latest EN ISO 23553-1; and certified by DIN CERTCO. Three design elements ensure you get maximum performance: high flow rates, long service life and high reliability – all of which come as standard. It´s no problem at all if your processing environment demands additional features – from more pressure and a different supply voltage to an Ex version. Our solenoid valve 6027 is simply universal.
MicroFUSION is a high-performance digital SCR controller that adapts to the analog environment as well as the digital environment. This reliable, affordable power controller has a very small footprint and UL, cUL, CE and RoHS certifications. Control Concepts offers MicroFUSION with either standard or high-performance control. The controller is available in single phase, three phase 4-SCR and three phase 6-SCR configurations – up to 80 amps – and includes universal input voltage (24-600 VAC, 45-65 Hz). MicroFUSION uses SCRs with a 20x surge current rating and an overcurrent trip network.
High-Temperature Fans
Daniels Fans’ high-temperature fans can operate up to 2200°F (1205°C). Air-cooled shaft technology is used in lieu of costly water cooling methods. Fans are available in four aerodynamic designs to meet performance requirements. Fans can be engineered and fabricated to meet customer-specific dimensional requirements and become an integral part of the customer’s equipment.
TM Series Cooling Towers
The TM Series Cooling Tower is available in 250 to 2,000 cooling tons. This engineered-plastic molded tower (made in the U.S., CTI certified) provides longer life without the high maintenance and downtime typically associated with traditional metal towers. Features include: molded seamless leak-proof sump with I-beam pockets, non-clog large orifice spray nozzles, double-wall seamless high-density polyethylene shell, premium energy-efficient direct-drive fans, and a 20-year warranty on tower casing.
PAC Series Process Chillers
Omni-Chill™ PAC series are complete with pump, tank and controls. Designed for induction processes, these nonferrous units feature high reliability in industrial environments. Oversized condenser and air filters, easy access for maintenance, small footprint and easy installation make our PAC chillers the right choice.
The HyprCool hybrid process cooling system is designed for a variety of operations. The system’s adiabatic cooling technology applies a fine spray of water only when ambient air temperatures dictate, eliminating seasonal overheating and freezing issues. It also operates without a reservoir of standing water, as usually found in evaporative cooling towers throughout the U.S., thereby ruling out the possibility for bacterial breeding grounds.
Vacuum Furnaces
G-M presents our unique vacuum-furnace technologies designed for low maintenance and high performance. Patented 2-point element support, high-velocity venturi gas-cooling nozzles, true convection heating and cooling with gas exchange in/out of the hot zone, power feed-throughs and 20-bar furnace with advanced computerized control systems.
The self-lubricating properties and low, consistent friction level of GRAPHALLOY® makes it the ideal choice wherever high temperatures and extreme mechanical or chemical stresses exist. Applications include ovens, dampers, kiln carts and mechanical linkages. GRAPHALLOY withstands temperatures up to 1000˚F, and it is dimensionally stable even when submerged, under load or experiencing wide temperature swings.
Ipsen’s PdMetrics software platform utilizes proprietary sensors and control algorithms to deliver comprehensive predictive maintenance for your equipment. By monitoring critical data and key parameters – such as temperature, vibrations and pressure – Ipsen is able to provide data that allows the user to improve the health and integrity of several systems: the hot zone, pumping system, cooling system and vacuum integrity.
Model XLE are highly uniform and controllable electric box furnaces widely adaptable to many applications. In the heat-treating field, these include hardening, neutral hardening, solution heat treating, stress relieving, annealing, aging, precipitation hardening and tempering. In the ceramic field, applications include ceramic bisque firing, thin-film processing, glazing and decorating. Brazing, calcining, drying, melting of glass and metals, glass annealing and bending, enameling and sintering are some of the other applications XLE furnaces are used for.
Heat-Resistant Alloy Furnace Parts
North American Cronite, a division of Safe Cronite, is a manufacturer and designer of cast and fabricated heat-resistant alloy furnace parts. The company specializes in handling fixtures, cast base trays and baskets, radiant tubes, rolls and corrugated boxes.
Pillar Induction is your process partner for induction heating solutions. Induction heating is the most energy-efficient and controllable method for applying heat. Its non-contact nature enables high production rates that meet the most demanding metallurgical requirements. As the originator of the solid state power supply, Pillar Induction provides solid reliability, quality and efficiency in our market-leading product line. Pillar offers a wide range of power supplies with output frequencies of 200 Hz through 450 kHz and power output up to 10 megawatts.
Combustion Safeguards
Protection Controls Inc. offers a comprehensive Service Manual covering all Protectofier combustion safeguard units. It provides important and valuable information on installation, service, guides, testing and troubleshooting as well as specifications, features and application on Protection Controls’ single and multi-burner units.
The VersaPower-Xtreme from Radyne Corp. is a highly versatile tabletop induction power supply suitable for a wide range of metal heating applications, including hardening, tempering, annealing, post-heating and preheating, brazing, wire processing and more. It offers never-before-seen flexibility in 5, 10, 15, 25 and 50 kW. It is available with on-unit or remote controls, optional right or left coil mounting positions, advanced safety features, Digital-iQ technology and a lightweight design.
Nitriding Technology Nearly Eliminates Ammonia/Nitrogen Consumption
SECO/WARWICK will make your nitriding experience as frictionless and friendly as possible – reducing mental wear and tear as well as metal wear and tear. SECO/WARWICK offers various batch and continuous furnaces for gas nitriding, including proprietary ZeroFlow with minimal gas consumption. In addition to gas nitriding, ferritic nitrocarburizing (FNC) is also possible in these furnace systems.
Sucker Rod Furnace
Surface Combustion’s screw conveyor, or “sucker rod,” furnace for the oilfield market is designed for normalizing and tempering sucker rods used in connecting surface and down-hole well components. The principle behind this technology is to roll round bar, tube or pipe product transversely through the furnace while heating to, and holding at, temperature in order to minimize, and in some instances reverse, distortion or whip.
Trent Inc. fintube heaters are designed to give years of trouble-free service in a range of applications, including oil preheating, oil baths, wax and other heat-transfer fluids. These heaters feature longitudinal fins that increase the surface area, lowering the watts per square inch and enabling a higher kW to be used in a shorter length. The coiled resistance heating elements are inserted into ceramic cores, and powdered refractory is used to fill intervening spaces, readily transmitting heat to the casing.
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