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High-temperature, energy-efficient ceramic coatings for refractories—no longer “theoretical” technology—are being used successfully in kiln and furnace applications to reduce energy consumption, improve temperature uniformity, reduce maintenance, and increase production while improving product quality.
Drying is a necessary step in the processing of all ceramic products and components, whether it takes place as a separate step or is a preliminary step in the firing process. Ceramics are made from different combinations of materials that can be in slurry form or even more liquid, in the case of slip-cast ware at the start of the fabrication process.
In the U.S., the main body developing the design standards of kilns, furnaces and ovens is the National Fire Protection Association (NFPA), through NFPA 86 Standard for Ovens and Furnaces. But the ceramic industry has misconceptions about NFPA 86, and no wonder.
Tungsten mesh has been in use for high-temperature furnace heating since the early 1960s. Tungsten mesh elements came into popularity because they were shown to be more durable than the earlier sheet-style elements.
When applied to ceramic materials, microwave processing opens up opportunities to reduce costs and energy consumption while improving productivity and material properties.
For ceramic manufacturers, many of today’s technically proven heat recovery technologies can provide significant opportunities for improving industrial energy efficiency through waste heat.
On April 12, 1981, when the first space shuttle lifted from its launching pad in Cape Canaveral, Fla., the employees of Johns-Manville Corp. breathed a sigh of relief.