Happy Forgings Ltd., based in Ludhiana, India, ordered a mechanical forging press from Schuler subsidiary Farina Presse. With a press capacity of more than 6,000 tons, it will be used to produce crankshafts for trucks weighing 3.5 tons and heavier. Happy Forgings is also relying on the precision, rigidity and ease of maintenance of the press to continue producing durable crankshafts in the future.

Hot Edge Detection (HED) allows for the collection of information on the shape change that takes place during forging in real time.

Strojmetal, a European manufacturer of aluminum chassis parts, installed a 2,500-ton scotch yoke press from Schuler subsidiary Farina. It is the centerpiece of a line that is currently in operation at Strojmetal's new site in Bruntál, Czech Republic. Thanks to the kinetic energy recovery system, the power consumption of the GLK-type press is reduced by up to 40%, while the output increased. The machine is part of a fully automated line that also includes several industrial ovens and robots as well as another 250-ton press provided by Schuler subsidiary Beutler Nova for deburring the forgings.

SMS group received an order from China’s Jiangsu Pacific Precision Forging Company for a fully automatic closed-die forging press. The 31.5 MN eccentric press will enable Pacific Precision to forge aluminum chassis components on a larger scale. SMS group will deliver the press and the tools, which are specially designed for aluminum forging. Pacific Precision Forging, a worldwide supplier of precision gears and gear shafts, has been mainly focusing on steel forging. This investment in aluminum forging provides Pacific Precision with access to the automotive market segment for more lightweight designs. Commissioning of the press is scheduled for the second quarter of 2024.

Perryman Company, a titanium producer based in Houston, Pa., placed an order with SMS group for the supply of two forging machines. The order includes a 40/45 MN high-speed open-die forging press in the pull-down design and an SMX 500/15 MN hydraulic radial forging machine with two forging manipulators. Perryman also ordered a production control system for the entire forging line. The open-die forging press will be used to forge cast titanium billets to the required size so that, in the next step, they can be finish-forged in the radial forging machine to produce bars (round, square or flat) up to a maximum length of 550 inches (14,000 mm).

France’s Obut has been producing steel balls weighing around 700 grams each for popular sport Pétanque since 1955. In an effort to improve production of boule balls at its headquarters in Saint-Bonnet-Le-Château, the company ordered a 1,300-ton forging press from Farina. The forging press replaces two lines with a press force of 600 and 800 tons respectively, which are becoming obsolete. The future line, which also includes a transfer and a furnace, will form a half shell every 2 seconds. The starting material for the boule balls, which have a diameter of just over 2.75 inches (7 cm), are steel rods cut into sections that a press first forms into discs and then into half shells. These are then welded together, machined and polished to a mirror finish.

A. Benevenuta & C. S.p.a. ordered a 2,500-ton mechanical forging press from Farina, a Schuler affiliate. The company produces hot-forged steel components for the automotive industry near Turin, Italy. The parts are used in suspension systems, transmissions, engines and brakes in passenger cars, tractors, trucks and earth-moving machinery. The press force of the Benevenuta production lines ranges from 1,200 to 2,500 metric tons.

Schuler and its affiliate Farina demonstrated what the companies say is the world’s largest mechanical forging line to an international group of 60 forging experts. A live video stream transmitted from the production site in Suello, Italy, highlighted the features of the 16,000-ton press, which has a stroke of 600 mm, in action. The press will be delivered to Germany’s thyssenkrupp Gerlach. Due to its Scotch Yoke design, the press has a total height of 14 meters – making it much smaller than conventional presses. This enables high off-center loads and a high number of strokes. From the outside, the GLF-type machine looks like a conventional press, including the flywheel, clutch and crown gear. However, the Scotch Yoke directly works in the slide, which is the reason for the compact design.

Anhui Anhuang Machinery Co. Ltd. placed an order with SMS group for a fully automatic closed-die forging line for pistons. The 2,500-ton line consists of a fully automatic closed-die forging press and an induction heating system from SMS Elotherm for heating the forging blanks. Anhui Anhuang will be one of the first automotive suppliers in China that is capable of manufacturing pistons for cars and trucks in a fully automated process. Commissioning is scheduled for the second quarter of 2022.

Germany’s SMS group acquired Italian companies Hydromec S.R.L. and OMAV S.p.A. to further expand its product range in the forging-press and extrusion-plant markets. Hydromec manufactures forging presses and ring-rolling mills, and OMAV supplies aluminum extrusion lines. With its extended product portfolio, SMS group is now able to supply complete extrusion lines and forging plants with all upstream and downstream equipment and process technology from a single source.