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TÜV Rheinland opened its newest testing services laboratory in West Unity, Ohio. Specializing in nondestructive and destructive testing services for the automotive and aviation/aerospace industries, TÜV Rheinland of North America’s northwest Ohio facility is equipped to provide a full range of testing requirements. The facility includes a custom-built, fully automated magnetic-particle system that provides efficiency and accuracy not achievable with off-the-shelf systems. Production hardness testing and additional nondestructive testing capabilities will also be offered.
In 2018, after a fractured fan blade led to the failure of a CFM56-7B engine on a Southwest Airlines 737, resulting in the death of a passenger, the U.S. Federal Aviation Administration directed a one-time ultrasonic inspection of all 24 fan blades on engines with more than 30,000 flight cycles.
A similar incident two years prior prompted the engine’s manufacturer, CFM International, to recommend inspections of fan blades on CFM56-7B engines with 20,000 cycles. All told, the FAA and CFM bulletins covered approximately 3,160 engines, or 76,320 separate fan blades.