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The use of vacuum technology for carburizing has always shown the most potential for improving the manufacturing process by reducing both processing time and the number of manufacturing steps required to produce a part.
To meet both customer product performance requirements and service-life expectations, parts require a hard, wear-resistant surface; a soft, ductile core; and the ability to withstand not only the high Hertzian stresses present along the active flank of gear teeth but also significant bending moments in the root. Gas carburizing is an ideal technology and a cost-effective solution to these challenges.
Case depth can now be measured quickly and accurately in less than a minute without time-consuming sample preparation using continuous-acquisition testing.
Today, BNA is a trusted nondestructive method for stress analysis, material characterization and the detection of heat-treatment and other thermally induced material defects.
In gas nitriding processes, different types of input
atmospheres are used such as a single-component atmosphere composed of ammonia
(NH3) and two-component atmospheres, which are diluted by
pre-dissociated ammonia (NH3/NH3diss) or by molecular
nitrogen (NH3/N2).