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This article discusses how the unique capabilities of two new burners helped SDI La Farga increase productivity, decrease specific fuel consumption and significantly reduce burner maintenance time in its secondary copper-melting furnace.
Optimized production and minimized maintenance requirements are desirable conditions in any heat-treating operation. For applications depending on radiant-tube heat, following a few fundamental tips can help you achieve those goals.
Because energy costs are a major factor for many industrial processes, it makes sense to carefully analyze how the natural gas is being used and whether the system is running at peak efficiency.
Indirect-fired heat-processing equipment is crucial for many heat-treatment processes in which the product or load must not come into direct contact with the flame or products of combustion.
Upgrading burners is often an effective way to achieve process improvements such as increasing productivity, decreasing fuel use and/or minimizing NOx and CO2 formation.
Your melting furnace is running great. The melt rate is good. Maintenance on the flue and the doors is a bit high, but it doesn’t affect you too much. However, energy costs are high. You’ve checked the air-fuel ratio and furnace pressure, but nothing seems to help. You may have a furnace that is over-fired.