Here are some cleaning tips.
1. Know how clean you need to be so as not to disrupt the heat-treating
process or damage the heat-treating equipment.
2. If you currently own cleaning equipment, spend your time (and money)
making sure the system is well maintained, operating properly and performing
up to expectation.
3. Measure your cleaning effectiveness constantly to ensure the system is
not degrading. If you are using an aqueous system, invest in a good oil skimmer and be sure that it is well maintained and operates consistently over
time.
4. Don’t re-contaminate clean parts.
5. Clean the cleaning equipment thoroughly and often. Replace the bath on
a routine basis, and don’t try to extend its life.
6. Do all cleaning, rinsing and drying at as low a temperature as practical.
Balance process efficiency and cost of cleaning.
7. If possible, rinse the parts thoroughly. Rinsing is needed to separate
the dirty chemistry from the more pure chemistry. The benefits of a good rinse
should not be underestimated.
8. Dry the parts thoroughly. Drying is separation of parts from pure
cleaning agent. Dry only to the extent necessary and consider non-evaporative
methods of separating the cleaning agent from the parts.
9. Recognize that the average life expectancy of a cleaning system is only
3-5 years. Replace your equipment regularly to keep the cleaning process
working at optimum efficiency.
If you are considering purchasing a new cleaning system, narrow the
choices to one or two suppliers using published information and referrals, then
witness a cleaning trial on your parts by the supplier you most prefer.
Finally, understand that your time is best spent making the selection work.
Fastener Heat-Treating Tips (part 4)

Dan Herring is president of THE HERRING GROUP Inc., which specializes in consulting services (heat treatment and metallurgy) and technical services (industrial education/training and process/equipment assistance). He is also a research associate professor at the Illinois Institute of Technology/Thermal Processing Technology Center. tel: 630-834-3017; e-mail: dherring@heat-treat-doctor.com; web: www.heat-treat-doctor.com
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