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This article describes the newest achievements in the heat treatment of diesel-engine fuel-injection nozzles made of hot-working tool steel. Different methods of improving surface properties have been applied by means of vacuum carburizing and vacuum nitriding, which is especially suitable for elements characterized by difficult shape geometry such as blind holes. Variable process parameters have been considered in terms of sequence and temperature as well as their influence on surface microstructure, hardness and case-layer uniformity.
Heating of loads in modern plasma nitriding furnaces is carried out by a combination of the radiative heat transfer from the wall or furnace resistance heaters and heat transfer from the glow discharge. We will look at the effect of the workpiece emittance on its temperature.
Hardenability is the ability of steel to partially or completely transform from austenite to some fraction of martensite at a given depth below the surface when cooled under a certain condition. The “gold standard” test for all hardenability results has always been the “Jominy End-Quench Test.”
Of the many papers written on methods of reducing
vacuum-furnace operating energy requirements, most tend to highlight one
specific furnace area. This article will outline various methods of reducing
energy requirements of several furnace functions.
“It was only a tiny drop of water, now and then,” lamented the home owner. “How was I to know that all those little drops would add up to a huge water bill?”
Two significant areas currently challenging the global heat-treatment industry are the major requirements to increase energy efficiency and to reduce the environmental impact of operations.
Companies are increasingly struggling to eliminate the
batch manufacturing process in lieu of continuous flow or lean manufacturing.
The reasons for the change are obvious: shorten lead times, decrease WIP,
decrease inventory and scrap, increase flexibility and increase productivity.
In gas nitriding processes, different types of input
atmospheres are used such as a single-component atmosphere composed of ammonia
(NH3) and two-component atmospheres, which are diluted by
pre-dissociated ammonia (NH3/NH3diss) or by molecular
nitrogen (NH3/N2).