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Every now and then, a product comes along that changes the
playing field of an industry. Stellar Canada has done just that for
high-temperature applications with a furnace insulating system that uses a
simple, reliable, cost-effective and durable product.
An efficient furnace lining is key to reducing overall maintenance costs and ensuring that facilities run smoothly without unwarranted revenue loss due to downtime.
As aluminum producers strive to
increase productivity, the environment within furnaces for holding and melting
aluminum is becoming more aggressive. Chamber temperatures are increasing and
more aggressive fluxes are being used, necessitating more frequent and severe
cleaning operations of the refractory wall.
Alumina ceramics and steatites have primarily
been used in the furnace industry for electrical insulators with advantageous
structural properties at elevated temperatures. Steatites are better heat
insulators but do not have nearly the strength or the suitability for
high-temperature applications that alumina formulations have.