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David Pye

Calculating Electrical Energy for a Furnace Modification
by David Pye | November 11, 2008 | Comments (0)

Why Would We Experience Below Surface Hardness on a Plasma-Nitrided Case Using AISI 4140 Steel?
When nitriding a steel, it is advisable to have a core with a phase structure of tempered martensite. The tempered martensite will assist with the support of the formed case.
by David Pye | October 29, 2008 | Comments (0)

The Choice of Continuous DC or Pulsed DC for Nitriding
Most plasma nitriding systems in North America have been developed on the basis of continuous DC plasma generation. There are, however, a small number of pulsed-DC plasma-generation systems. The question is often asked which system should I choose?
by David Pye | October 20, 2008 | Comments (0)

Maintenance of Quench Oil
by David Pye | October 9, 2008 | Comments (0)

Gas Nitriding – Control or No Control
by David Pye | October 2, 2008 | Comments (1)

More About Distortion
by David Pye | September 26, 2008 | Comments (0)

What is the difference between plasma carburizing and low-pressure carburizing? (Part 2)
by David Pye | August 27, 2008 | Comments (0)

Why should we use pulsed plasma nitriding as opposed to gas or salt-bath nitriding?
by David Pye | August 19, 2008 | Comments (0)

If we use the low-pressure carburizing technique, how do we quench and into what medium?
After low-pressure carburizing, one can quench as normal into, say, hot oil (if, of course, the vacuum furnace has a built-in integral-quench chamber).
by David Pye | August 12, 2008 | Comments (0)

What is the difference between plasma carburizing and low-pressure carburizing?
by David Pye | August 5, 2008 | Comments (0)

What causes the white layer (compound layer) to form during the plasma-nitride process?
by David Pye | July 29, 2008 | Comments (0)

Available Methods for the Deposition of Thin-Film Hard Coatings
What are the methods available for the deposition of a thin-film hard coating for such surface coatings as titanium nitride, titanium carbonitride and titanium aluminum nitride?
by David Pye | July 23, 2008 | Comments (0)

Problems Nitriding AISI 4140 Steel Using Gas Nitriding
Question: We nitride AISI 4140 steel (bar stock) using the gas nitriding process, and we are experiencing problems of the nitride case exfoliating (peeling off). What is causing this?
by David Pye | July 16, 2008 | Comments (0)

A Discussion on Distortion
Heat treatment is necessary in order to manipulate the mechanical strength and metallurgy of the steel. The manipulation of the steel’s physical characteristics is necessary for prior machining and for the successful performance of the finish-machined component.
by David Pye | July 7, 2008 | Comments (0)

What causes hardness variation from heat to heat?
We heat treat a great deal of AISI 4140 for harden and temper. Our austenitize temperature is 1570˚F (855˚C) and temper at 450˚F (235˚C). We always check the “as-quenched” hardness, and more often than not, we have hardness variances from heat to heat. Why is this?
by David Pye | June 30, 2008 | Comments (0)

What is the cause of surface grain-boundary oxidation on an atmosphere-carburized component made from AISI 8620?
by David Pye | June 23, 2008 | Comments (0)

When was Martensite First Discovered?
People have been aware of and worked iron for approximately 4,000 years. However, its usage only became recognized around 1200 BC. This is because it was extremely difficult to smelt, melt, cast or forge because of temperature required.
by David Pye | May 21, 2008 | Comments (0)

Why is an AISI 1050 steel part decarburized during heat treatment in an endothermic atmosphere?
The composition of the furnace atmosphere created by an endothermic generator is as follows: CO ~ 20%, CO2 ~ 1.0%, Hydrogen ~ 40%, Nitrogen ~ 35% and 4% methane.
by David Pye | April 1, 2008 | Comments (0)

Why is Stress Relieving Necessary?
The reason for the metallurgical heat-treatment process of stress relieving is primarily to remove residual, induced stresses from the steel. These stresses will occur as a result of rolling, forging, machining, welding, etc.
by David Pye | February 14, 2008 | Comments (0)

What Causes Distortion?
Distortion is caused by stresses in a part that are relieved during thermal treatment. These stresses include induced machining stresses from variations in the machining procedure and stresses caused by non-metallic inclusions due to differential rates of expansion.
by David Pye | January 31, 2008 | Comments (0)

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